SURESH GANESAN
Abu Dhabi
Summary
Driven to build a rewarding career within a leading organization in a dynamic high-tech environment. Committed to collaborating with dedicated professionals, exploring untapped potential, and enhancing technical skills. Actively contributing to organizational growth through dedication, hard work, and strong values that foster mutual development. A proactive approach ensures alignment with organizational goals, paving the way for innovative solutions and shared success.
Overview
9
9
years of professional experience
Work History
Reliability Maintenance Engineer
KBTS Technical service
12.2023 - Current
- Maintained and troubleshot conveyor and material handling systems, including motor-driven rollers, gear motors, belts, drives, sensors, and control components.
- Performed preventive, predictive, and corrective maintenance on conveyor systems to reduce downtime and improve equipment reliability.
- Executed conveyor belt vulcanizing, belt replacement, tracking, tensioning, and alignment activities.
- Conducted mechanical and electrical fault diagnosis on motors, gearboxes, VFDs, control panels, and field devices.
- Used APM and CMMS systems for work order management, failure reporting, maintenance history, and compliance tracking.
- Operated and maintained HVAC systems including chillers, cooling towers, AHU, and FAHU in continuous operation environments.
- Monitored and controlled HVAC equipment using Building Management System and SCADA, responding to alarms and performance deviations.
- Ensured strict compliance with safety procedures including Lockout Tagout (LOTO) and site health and safety standards.
- Amazon Fulfillment Center AUH-1
Senior Mechanical Technician
Hornbill Technical Services LLC
06.2023 - 12.2023
- Operate and maintain ammonia-based refrigeration systems for low, medium, and high-temperature cold storage facilities.
- Monitor and control system performance using SCADA to ensure optimal efficiency.
- Conduct preventive maintenance, inspections, and troubleshooting on compressors, evaporators, and condensers.
- Perform mechanical repairs and adjustments to minimize equipment downtime.
- Ensure safe handling of ammonia and strict adherence to all safety protocols.
- Maintain detailed records of maintenance activities and system performance.
Senior Mechanical Technician
Gulf and Modern Ice Factory
12.2020 - 05.2023
- Led operation, maintenance, and safe handling of ammonia-based refrigeration systems (Reciprocating compressors, condensers, evaporators, and cold storage units) as well as screw conveyors and packing machines, ensuring efficient performance and strict compliance with safety protocols.
- Performed ammonia handling, leak inspections, and system charging/discharging following all regulatory and company safety standards.
- Conducted overhauls on Reciprocating compressors, including disassembly, inspection, and replacement of worn components to maintain optimal system performance.
- Implemented preventive maintenance programs for refrigeration and production equipment, improving reliability and reducing downtime.
- Collaborated with QA and production teams to maintain food safety, packaging standards, and operational compliance.
- Mentored junior technicians on equipment operation, ammonia safety handling, and maintenance procedures.
- Enforced strict adherence to safety protocols, including LOTO, confined space entry, hot work, and ammonia-specific procedures.
Mechanical Technician
PRS Roofing Pvt Ltd
09.2016 - 10.2020
- Operated and monitored roll forming machine, decoiler, and crimping machines for corrugated and IBR sheet production.
- Conducted daily inspections and preventive maintenance to ensure smooth machine operation.
- Calibrated machines based on sheet thickness and customer specifications.
- Ensured accurate material loading and alignment for precise output.
- Diagnosed and repaired mechanical and electrical faults to minimize downtime.
- Maintained logs of maintenance activities and production performance.
Education
Diploma - Mechanical Engineering
Vivekananda Polytechnic College
Agasteeswaram12.2016
Skills
- Reliability
- Multitasking
- SCADA
- BMS
- Chemical Treatment
- Amazon
- APM
- Mechanical Repairs
- MS Office
- AHU
- FAHU
- FCU
- Pump Operation
- Cooling Towers
- Compressor Overhaul
- Preventive Maintenance
- Troubleshooting
- LOTO
- Teamwork
- Communication
- Problem-Solving
- Energy Saving
- Maintenance Logs
- Leak Detection
- Safety Compliance
- Calibration
Languages
English
Tamil
Malayalam
Hindi
Training
- Bureau Link Safety Management Consultant, Abu Dhabi
- IPAF - PAL license Mobile Vertical (3a) Mobile Boom (3b)
Timeline
Reliability Maintenance Engineer
KBTS Technical service
12.2023 - Current
Senior Mechanical Technician
Hornbill Technical Services LLC
06.2023 - 12.2023
Senior Mechanical Technician
Gulf and Modern Ice Factory
12.2020 - 05.2023
Mechanical Technician
PRS Roofing Pvt Ltd
09.2016 - 10.2020
Diploma - Mechanical Engineering
Vivekananda Polytechnic College