VIPAN KUMAR
Hoshiarpur
Summary
Maintenance professional with proven track record in efficiently managing maintenance operations. Known for ensuring optimal performance of equipment and facilities through effective maintenance strategies. Highly dependable team player with focus on adaptability and result-oriented collaboration. Skills include troubleshooting, preventive maintenance, and team leadership.
Overview
23
23
years of professional experience
Work History
Maintenance Manager
TRIDENT YARNS LIMITED
Barnala, India
01.2022 - 03.2023
- Accountable for all maintenance related activities for Plant and take corrective and preventive action to improve the quality and production without market complaints & Prepare yearly Maintenance Budget for successful completion of all preventive maintenance schedule
- Good experience in COTTON with LMW machines of total capacity of 26592 spindles
- Machines keeping in good condition to achieve optimum production level with best quality
- Planning of machine maintenance activities
- To avoid losses of spares & Power in Machine
- Arranging least quantity of spares to run department smoothly & to avoid losses in case of breakdown
- Follow up of Schedule maintenance activities
- Completion of planned preventive maintenance activities
- Work practices of maintenance personals
- Record keeping of entire activities related to maintenance of machines
- Inventory Control
- Up gradation & Modification of spinning machines as per plan
Production & Maintenance Manager
SEL (SALUJA ENTERPRISES LIMITED)
Neemrana, India
02.2020 - 12.2021
- Accountable for all Production and maintenance related activity of 100% cotton yarn having capacity of 26496 spindles of LMW machine setup
Maintenance Head
Trident (Lotus Texpark Limited,Trident)
Barnala, India
10.2018 - 09.2019
- Accountability for all maintenance activities for Plant and take corrective and preventive action to improve the quality and production & Prepare yearly Maintenance Budget
- Good experience in mélange with LMW machines of total capacity of 31392 spindles
- Also coordinate with other department for daily quality issues in mélange yarn and resolve the same
- Coordinate with production for working problem in process and resolve the same whether related to process parameter or related to spares
- Project Handled successfully: Maintain the Ring frame breakage from 5% to 3.76%
- MMM (Man Model Machine) implementation in Simplex Frame
- Maintain the 6S in all maintenance room
Maintenance Manager U-1
Alps Industries Limited
Haridwar, India
04.2016 - 09.2018
- Accountable for all maintenance related activities for the plant
- Also coordinate with SQC for daily quality issues and resolve the same
- Coordinate with production for working issues
- Look after the Maintenance of 23776 Spindles (Unit-1) with 25 TFO machines
- Work experience in cotton, mélange and Polyester/Cotton (52/48)
Maint. Manager
Nahar Fibers
MalerKotla, India
02.2013 - 04.2016
- Accountable for all maint
- Related activities for Plant and take corrective and preventive action to improve the quality and production without market complaints & Maintenance Budget Control
- Presently look after the Maintenance of 57600 Spindles (Unit-4 & 5)
- Good experience to produce 100% Cotton yarn, Eli-twist yarn, Reiter compact yarn
Dy. Maintenance Manager
Nahar Industrial Enterprises Limited
Lalru, Punjab
06.2010 - 03.2012
- Good Experience in Various activities of Spinning Mills in the field of Combed, Carded yarns and compact yarns
- Maintenance of Spinning Machines
- Good Work Practices of Workers & Maintenance Budget Control
- Look after the Maintenance of 45650 spindles
- Project completed in Nahar: Participate as a Core team member for development of SAP Plant maintenance (PM) Module for Nahar spinning Units
- Other Achievement in Nahar: Save 150000/year by eliminate the over head blower waste collection bag motor
- Do the modification in the ring frame OHB design and eliminate the problem of breakage of blower tape
- Arrange the each maintenance room with 5S system and eliminate the dead Inventory
Senior Executive in R&D
Alps Industries limited
Haridwar, Uttaranchal
06.2007 - 06.2010
- Accountable for all R&D related activities to produce good quality yarn
- Quality improvement and cost reduction through new suggestions in process & Work methods
- Work experience with Reiter machinery i.e
- C-60 & TC-03 cards, RSB D-40C, Zinser 68i, K-441 and Toyota RX-240, Muratec 21C
- Prepare and analyze the knitted fabric of each lot we supplied to the customer about barre problem, lining Problem in fabric, thick and thin problem in fabric and contamination per kg
- Reduce the contamination level in fabric through various trials in contamination sorting machine i.e
- Loptex
- Preparing monthly MIS to see the quality level achieved with uster standards and also compares the quality level with our competitors
- Consistently obtain the yarn quality of 100% cotton yarn
- Visit the company of customer in case of any quality problem in the fabric like barre problem, high raminants, lining in the fabric, Neps in the fabric, High hairiness in the fabric, high breakage on knitting and warping machines
DSM (Deputy Spinning Master)
Nahar Group of Industries Limited
Bhiwadi, India
06.2000 - 06.2007
- Joined as Shift officer promoted to as DSM
- Accountable for all type production related activities for unit-4
- Shop floor management and effective utilization to achieve good quality yarn
- Higher productivity, Quality improvement and cost reduction through new suggestions in process & Work methods
- Monthly review for the better quality & high production
- Implementation of KAIZEN in the various departments
- Hands on experience on machines: Blow room – BALE PLUCKER, VARIO CLEAN, UNIMIX, SUPREMOCLEAN, AFC, MPM-8, CVT-3, GBR,MXI,DUSTEX,CLC1, Carding – CARD-LC-333 V3 & V1, CARD LC-1/3, TRUMAC -T/C-03, DK-740, DK-780.LC-300,C-60, Drawing – LD-2, RSB-851, RIETER SB-20, LDAZ, RSB-D40,TD-03, Comber - LK-64, UNILAP LH-10, E-65, UNILAP E-32, Speed Frame –LF-4200, ZINSER 68I, Ring Frame - LR-9, LR-6, TOYOTA RX-240, K-441,LR-G5/1, Autoconer - SAVIO POLAR, MURATEC-21C, AUTOCONER-338
Education
Three-year diploma - Textile Technology
PUNJAB INSTITUTE OF TEXTILE TECHNOLOGY
01.2000
MBA (PGDBA) - Operation
Symbiosis
B.A. - Mathematics
H.P. University
01.2003
Senior Secondary Examination - Physics, Chemistry, Math
01.1997
Skills
- English
- Hindi
- Punjabi
- MS-Word
- MS-Excel
- MS-PowerPoint
- SAP (Plant Maintenance)
- Staff management
- Preventive Maintenance
- Project management
Interests And Achievements
- Worked with Renoir consultancy in Alps for 6 months for ALPS Industries Ltd. improvement project.
- Obtained first prize in 2nd and second prize in 3rd semester in Diploma in Textile Technology.
- Obtained 1st prize in General knowledge examination in 1992.
Personal Information
- Age: 43
- Expected Salary: As per company Norms
- Date of Birth: 10/09/79
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Maintenance Manager
TRIDENT YARNS LIMITED
01.2022 - 03.2023
Production & Maintenance Manager
SEL (SALUJA ENTERPRISES LIMITED)
02.2020 - 12.2021
Maintenance Head
Trident (Lotus Texpark Limited,Trident)
10.2018 - 09.2019
Maintenance Manager U-1
Alps Industries Limited
04.2016 - 09.2018
Maint. Manager
Nahar Fibers
02.2013 - 04.2016
Dy. Maintenance Manager
Nahar Industrial Enterprises Limited
06.2010 - 03.2012
Senior Executive in R&D
Alps Industries limited
06.2007 - 06.2010
DSM (Deputy Spinning Master)
Nahar Group of Industries Limited
06.2000 - 06.2007
MBA (PGDBA) - Operation
Symbiosis
B.A. - Mathematics
H.P. University
Senior Secondary Examination - Physics, Chemistry, Math
Three-year diploma - Textile Technology
PUNJAB INSTITUTE OF TEXTILE TECHNOLOGY