Ryan Hickey
Hacketstown,Ireland
Summary
Accomplished professional with expertise in tooling design, manufacturing, and robotics, specialising in Kuka and Comau systems. Proven track record in automation, error-proofing, and advanced welding techniques such as TIG, MIG, and CMT. Skilled in production supervision and project setup with a focus on process improvements and Six Sigma methodologies. Proficient in SolidWorks, SMIRT, and Microsoft Office for effective project management. Adept at fostering manufacturer relations and optimising production line setups to enhance efficiency. Committed to workforce motivation and cycle time optimisation to drive operational excellence.
Overview
16
16
years of professional experience
4039
4039
years of post-secondary education
Work history
Production Supervisor
Magna Autolaunch LTD
2024.11 - 2026.02
- Lead production operations across multiple assembly lines, supervising toolmakers, leadhands, and assembly staff.
- Implement process improvements and set up tooling for current and new assembly projects.
- Oversee automation and error-proofing systems to maintain productivity and quality.
Assembly Tooling Maintenance Lead
Magna Autolaunch LTD
2023.03 - 2024.11
- Managed tooling and fixtures for assembly lines; led a team of 7 staff.
- Designed and manufactured tooling, improving processes for new and ongoing projects.
- Troubleshot breakdowns including robotics, pneumatics, sensors, and PLCs (Allen Bradley, Siemens).
- Applied Six Sigma and poka-yoke methodologies to optimize assembly cells.
Assembly Toolmaker Technician
Magna Autolaunch LTD
2019.03 - 2023.03
- Supported robotic and manual assembly projects; improved cycle times and reduced scrap.
- Implemented ergonomic and error-proofing solutions.
- Assisted in setup and optimization of new assembly projects.
Toolmaker (Tool & Die)
Magna Autolaunch LTD
2010.11 - 2019.03
- Manufactured tooling for VW, Bentley, BMW, Mercedes.
- Performed milling, drilling, lathe, surface grinding, press work, and welding.
- Commissioned tooling internationally while maintaining high-quality standards.
Toolmaker Apprentice
Magna Autolaunch LTD
2010.01 - 2015.04
- Developed machining and hand skills; completed structured apprenticeship training.
Education
Project Management Diploma - Level 7
TU Dublin
Mechanical Engineering Bachelor - Level 7
Carlow IT
Toolmaking Apprenticeship -
Sligo IT
Skills
- Technical: Tooling design/manufacturing, robotics (Kuka & Comau), automation, error-proofing, welding (TIG, MIG, CMT), PLC basics
- Management: Production supervision, project setup, process improvements, Six Sigma, cycle time optimization
- Software: SolidWorks, SMIRT, Microsoft Office
- Manufacturer relations
- Production line set-up
- Workforce motivation
References
- JJ, Dempsey, Production Manager, +353 87 906 8446
- Cyril, O Byrne, Toolroom Manager, +353 87 983 3557
- Paul, Hennessy, Project Leader, +353 87 746 0664
Hobbies & Interests
Football, rugby, golf, darts, gardening, vintage restoration, metal fabrication
Accomplishments
- Promoted to Production Supervisor, Nov 2024
- Finalist, All Ireland Mold Making Competition, 2014
- Two-time All Ireland Draughts Winner
- Silver Guisce Award
Timeline
Production Supervisor
Magna Autolaunch LTD
2024.11 - 2026.02
Assembly Tooling Maintenance Lead
Magna Autolaunch LTD
2023.03 - 2024.11
Assembly Toolmaker Technician
Magna Autolaunch LTD
2019.03 - 2023.03
Toolmaker (Tool & Die)
Magna Autolaunch LTD
2010.11 - 2019.03
Toolmaker Apprentice
Magna Autolaunch LTD
2010.01 - 2015.04
Mechanical Engineering Bachelor - Level 7
Carlow IT
Project Management Diploma - Level 7
TU Dublin
Toolmaking Apprenticeship -
Sligo IT