John Byrne
Dublin,Ireland
Summary
A Reliable, hardworking experienced Manufacturing Technician with over 14 years experience working in the Pharmaceutical Industry doing various roles from Packaging and warehouse to Manufacturing in grade C & D environments. Thrives in fast-paced environments, excelling both independently and as part of a team. Committed to operational excellence with a strong work ethic and adaptability. Excellent team member who is self motivated and can work unsupervised.
Overview
25
25
years of professional experience
Work history
Manufacturing Operations Specialist
Mallinckrodt
Dublin, Leinster
2022.06 - 2026.01
- My role as an operations specialist here at Mallinckrodt involves various manufacturing activities in a grade C and D environment which include but not limited to Dispensing, Water and Swab Sampling, Parts-Washer cleans, Buffer make up, Milling of PPG's and operating Automated and Non – Automated machinery.
- Setup of transfer routes for various tank cleans.
- Performing cleans using HPW / CIP / WFI.
- Perform BOV inspections.
- Performed coverage testing on various tanks using Riboflavin.
- Buffer Makeup, Weighing and dispensing of material.
- Trained to work in an Atex rated work environment.
- Experience working with SAP.
- Working knowledge of production operations with a strong focus on attention to detail and compliance to all regulatory standards.
- Experience working in a grade C / D environment.
- Excellent documentation skills.
- Thorough, Diligent, Rigorous attention to detail.
- Enthusiastic, flexible and keen to develop.
- Ability to build a culture of positive engagement.
- Resolve issues within area of control to ensure smooth running of manufacturing area.
- Provide support for initiation and completion of deviations, CAPA's and change controls for process systems.
- Provide support to the Quality function where required.
- Assist with the training of new employees in SOP's, process execution and equipment operation.
- Proactively engage in EHS inspections and other improvement processes.
- Support Engineering, Calibration, Maintenance and Qualification activities.
- Complete all tasks according to SOP's and production batch records (PBR's).
- Maintain a safe. cGxP compliant work environment at all times.
- Take ownership of specific actions within operations. E.g. documentation management, area inspection, out of specification investigation and logbook reviews.
General Operative
Grifols
2017.01 - 2022.06
- Responsible for the running and operation of 2 complex fast paced automated production lines where everyday targets and deadlines have to be met.
- Work in a continuous improvement environment.
- Met quality and production targets consistently working to strict standards of GMP, GDP and SOP's.
- Operated fast moving, high volume, continuous running packing machinery safely.
- Checking in batches alongside quality daily to ensure correct lot number, expiry and manufacture dates are correct against work orders.
- Set up batches on various machines using the hide and reveal technique to ensure correct data entered onto the system.
- I am the designated trainer for my line for any new employees starting.
- Carried out Visual Inspection on all product.
- Set up Checkweigher daily for the accurate weighing of components.
- Ensured MyLearning Training / SOP knowledge up to date.
- Ensured high levels of housekeeping were always maintained.
- Carried out area clearances to prevent cross – contamination.
- Worked unsociable hours on shift.
- Built good working relationships with fitters, Technicians, Coaches and Team members.
- Worked with the FDA and HPRA on audits.
General Operative
MSD Swords
2011.01 - 2016.01
- Responsible for the operation and running of a high-speed Serialisation line.
- Contributed as part of a 4-person team to a range of initiatives and ideas which improved safety, saved time and reduced down time.
- Operated a complex Packaging / Serialisation machine, following instructions and best practices thoroughly, to ensure accurate final product issued.
- Carried out Visual Inspection on all Product.
- Completed workload following safety, manual handling and cGMPs.
- Consistently met production and quality targets. Used own initiative and worked unsupervised.
- Trained in Colleagues in various rooms on different machinery and tasks.
- Ensured high levels of housekeeping were maintained.
- Established and maintained good working relationships with colleagues and team supervisors.
- Worked unsocial hours and weekends to ensure company met customer delivery requirements.
General Operative/FLT Driver
DHL Couriers
2001.01 - 2011.01
- Responsible for operating a forklift using voice pick technology, as well as stock replenishment, order picking, full pallet drops and put-away.
- Safely operated forklifts, elevating work platforms and picking machinery in a fully compliant manner.
- Involved in the training of new staff for both picking and forklift driving.
- Completed numerous forklift refresher courses in both Conterbalance & Reach trucks and passed both the driving and theory tests successfully every time.
- Operated mobile elevating work platform (scissor lift) and trained to use a safety harness and work at heights.
- Other duties also include lorry loading, returns, and order picking.
Education
Certificate - Introduction to Bioprocessing
NIBRT
Dublin, LeinsterLeaving Certificate -
St Kevin's Community College
Dublin, Leinster 2001.04 -
Skills
- Machinery operation expertise
- Manual handling training
- Manufacturing techniques
- Microsoft Office proficient
- Trained in first aid
- Hazardous materials handling
- Problem Solving
- Excellent communication skills
INTERESTS & HOBBIES
I have a keen interest in football, golf and music. My 22-year-old son plays professional football in the NIFL in Northern Ireland. I spend most of my free time traveling around Ireland watching him play matches.
Timeline
Manufacturing Operations Specialist
Mallinckrodt
2022.06 - 2026.01
General Operative
Grifols
2017.01 - 2022.06
General Operative
MSD Swords
2011.01 - 2016.01
Leaving Certificate -
St Kevin's Community College
2001.04 -
General Operative/FLT Driver
DHL Couriers
2001.01 - 2011.01
Certificate - Introduction to Bioprocessing
NIBRT