BENSON SAM JOHN
mullingar,Ireland
Summary
Accomplished professional with a strong background in process improvement and Quality control. Demonstrates expertise in MSA, Quality inspection, capability studies, gauge design & maintenance, non-destructive testing, P&ID, and instrument calibration. Adept at root cause analysis and ethical decision making, ensuring time efficiency and high-quality results. Proficient in computer-aided design, PC-Dmis, SAP and committed to teamwork, driving successful project outcomes. Career goal: to leverage technical skills and collaborative approach to contribute to innovative engineering solutions.
Overview
7
7
years of professional experience
3
3
years of post-secondary education
Work History
Quality Technician
Decotek Automotive
Collinstown, County Westmeath
01.2023 - Current
- Examined samples for conformance with agreed quality criteria.
- Oversaw document control and reporting to address quality failures.
- Streamlined process efficiency with regular system audits.
- Operates and utilizes the CMM by programming and saving inspection routines.
- lead special projects per departments management instruction in a timely manner.
- Involved in the designing of new gauges and calibrations of existing gauges.
- Have a good knowledge in MSA studies
- Performed detailed inspections, enhancing overall product quality.
- Reacted quickly to reported quality issues, analysing faults quickly to minimise operation downtime.
- Recorded accurate test data for thorough, reliable reference.
- Carry out product tests and final inspection of finished assemblies.
- Led inspection meetings, liaising with representatives from appropriate departments to establish action plans.
- Inspected both existing and new products to verify conformance to specifications.
- Investigated quality issues to identify root causes and raise appropriate corrective action.
- Liaised effectively with other departments, facilitating better workflow management.
- Tested and classified materials according to detailed specifications.
- Facilitated day-to-day quality inspections and maintained related documentation.
- Compiled and analysed test data and results to improve product quality.
- Monitored manufacturing processes closely, catching errors before mass production commenced.
- Checked raw materials' quality met manufacturing requirements.
- Utilised statistical analysis techniques to detect patterns and trends in data thereby improving process predictability and stability over time.
- Assisted in the development of new products for enhanced client satisfaction.
Welding supervisor
Arab ship building and repair Yard
hidd, Bahrain
05.2018 - 05.2022
- Scheduled routine equipment checks to avoid unexpected breakdowns during important projects.
- Implemented various welding, techniques to meet individual project requirements.
- Allocated labour and material resources to meet stringent production deadlines.
- Assessed welding materials against engineering drawings to meet size and quality demands.
- Conducted quality checks on finished welds, maintaining high standards of craftsmanship.
- Monitored stock levels of necessary supplies to prevent any delays in production.
- Coordinated with project managers on scheduling, task prioritisation and resource allocation.
- Cultivated strong relationships with clients through professional interactions and timely project completion.
- Led daily team briefings for clear communication of tasks and objectives.
- Supervised, trained and evaluated team of welders, improving overall productivity.
- Verified welder certifications and arranged annual recertification exams to maintain compliance.
- Interpreted engineering blueprints to meet exact job specifications.
- Involved in the NDT test of weld.
- Expert in making weld maps and conducting surveys for final inspection.
Education
Bachelor of Engineer - Mechanical Engineering
Noorul Islam Centre for Higher Education
India 09.2011 - 03.2015
Skills
- Process Improvement
- Initiative taking
- Calibration technique
- Teamwork
- Root Cause Analysis
- Ethical decision making
- Time efficiency
- Computer-Aided Design
- Non-Destructive testing
- Instrument calibration
Timeline
Quality Technician
Decotek Automotive
01.2023 - Current
Welding supervisor
Arab ship building and repair Yard
05.2018 - 05.2022
Bachelor of Engineer - Mechanical Engineering
Noorul Islam Centre for Higher Education
09.2011 - 03.2015
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