AMAL SURESH KUMAR
Letterkenny
Summary
Experienced Engineering Maintenance Technician with over 7 years in high-volume, regulated manufacturing. Specialises in planned, preventative, and reactive maintenance, alongside fault diagnosis and equipment reliability enhancement. Proficient in interpreting technical drawings, troubleshooting automated systems, and utilising structured problem-solving techniques to mitigate failures. Available for immediate employment and open to relocation.
Overview
1
1
Language
8
8
years of professional experience
Work History
Production Operator
Vertiv (E+I Engineering)
Burnfoot, Co. Donegal
09.2024 - Current
- Assembled and built LV/MV electrical switchgear and control panels, adhering to engineering drawings and production specifications for precision.
- Executed mechanical assembly and fitting of switchgear components, achieving accurate integration and high-quality standards.
- Collaborated within manufacturing and engineering production team, supporting production targets and resolving assembly issues to maintain a clean and safe working environment.
- Maintain high standards of quality, health & safety and production output, ensuring completed assemblies meet company procedures and required production timescales.
- Work effectively as part of a manufacturing and engineering production team, supporting production targets, resolving assembly issues and maintaining a clean and safe working environment.
Mechanical Design Engineer
yamaha Chennai Plant.
chennai, India
05.2021 - 01.2023
- Developed 3D models and assemblies using AutoCAD, ensuring precise dimensions, optimal fit, and manufacturability.
- Collaborated with manufacturing teams on DFM/DFA activities to address and resolve design and production challenges.
- Supported prototype development and design improvements, working with cross-functional teams to solve technical and production-related issues.
- Revised designs to meet specifications and minimise malfunctions.
- Prepared 2D engineering drawings with GD&T, tolerances and first/third-angle projection.
- Updated BOMs, drawings and engineering changes using PLM and maintained accurate design documentation.
Service Technician
George Maijo Yamaha Pvt Ltd
Kollam, Kerala
06.2018 - 03.2021
- Functioned as technical specialist for assigned equipment, troubleshooting mechanical and electrical faults to ensure reliable operation.
- Diagnosed faults and carried out root cause analysis on electromechanical equipment, improving first-time fix rate and reducing repeat visits by 20%.
- Coordinated 30+ service orders daily, overseeing job allocation, time management, and compliance with torque specifications.
- Executed quality control checks at every stage, meeting technical standards and compliance targets consistently.
- Documented all maintenance and service activity accurately, supporting traceability and compliance with safety and quality policy.
- Trained and coordinated a team of 10+ technicians in equipment operation, maintenance, and safe use of special-purpose tools.
Education
Diploma - Mechanical, Electrical & Plumbing (MEP) Engineering
ARC Institute of Technical Education (ARCITE)
india04-2018
BTech - Mechanical Engineering
Valia Koonambaikulathamma College of Engineering
Trivandrum, Kerala, India03-2017
MSc - Blockchain Technology
Atlantic Technological University
Letterkenny, Co. Donegal, Ireland01-2025
Skills
- AutoCAD
- Blueprint interpretation
- Mechanical troubleshooting
- Electromechanical assembly lines
- Installation
- Modifications
- Planned maintenance
- Post-installation support
- Root cause analysis
- Structured problem-solving
- Fishbone
- Equipment performance data analysis
- Reliability improvement
- SOP compliance
- Technical documentation compliance
- Validation
- Change control
- Change management
- Lean Manufacturing
- 5S
Custom
linkedin.com/in/amal-suresh-kumar58095b177
Languages
English
Intermediate
B1
Timeline
Production Operator
Vertiv (E+I Engineering)
09.2024 - Current
Mechanical Design Engineer
yamaha Chennai Plant.
05.2021 - 01.2023
Service Technician
George Maijo Yamaha Pvt Ltd
06.2018 - 03.2021
Diploma - Mechanical, Electrical & Plumbing (MEP) Engineering
ARC Institute of Technical Education (ARCITE)
BTech - Mechanical Engineering
Valia Koonambaikulathamma College of Engineering
MSc - Blockchain Technology
Atlantic Technological University